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AL series lock cylinder removal and replacement
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RELATED FAQS
Question
Answer
Is there a tool to drill the thru bolt holes on cylindrical locks?
Resolution:
Order the M204-198 thru-bolt jig, see Figure 1. Figure 1: M204-198 thru bolt jig The 40-080 was the old Schlage jig. The 030736-000-70 was the old Falcon jig. When the jig changed to...:
Are Schlage AL series products handed?
Resolution:
The AL series product line does not use any parts that requires prior knowledge of the door handing. :
Will the AL lock fit a 2" thick door standard?
Resolution:
The AL series lock fits up to 1 7/8” door thickness out of box.:
Will an AL lever fit onto an A-series lock?
Resolution:
The AL and A trim is not compatible with each other.:
What grade is the AL lock?
Resolution:
The AL lock is a Grade 2 lock ANSI/BHMA Certified A156.2-2003, Series 4000, Grade 2, UL Listed for 3-hour fire door.:
How do you remove an AL series lever?
Resolution:
See instructions below. :
How do I remove an X lock from the door?
Resolution:
To disassemble an X lock, remove the inside knob and unscrew the inside collar and rose. The X lock spanner wrench (012172-000-30) can be used to depress the knob catch as well as tighten/loo...:
AL-Series Plunger Assembly Instructions
Resolution:
Changing the plunger assembly on the AL-Series requires disassembling the chassis. Refer to Plunger Assembly Instructions for guidance.:
New FSIC driver info for the AL locks.
Resolution:
The new AL FSIC driver part number is A700-052. This driver snaps onto the back of the core similar to the ND, as opposed to it being assembled into the lock chassis with a retaining ring. Th...:
What is the part number for an AL Series cylinder?
Resolution:
Refer to table 1 for the list of Schlage AL-Series cylinders. AL-Series Cylinder Reference Table Function Cylinder Mechanism Complete Cylinder Non-Hotel Functions ...:
How do you remove an AL lock from a door?
Resolution:
AL-Series and discontinued D Lever-Series locks use castle nuts to hold the chassis to the spring cages and to keep the chassis positioned in the door. This causes confusion at times when the lock ...:
How do you remove the cylinder from an A series knob?
Resolution:
*The older wafer style locks did not use a knob catch. The chassis must be disassembled before the knob can be removed because it uses the wafer lock chassis spindle.:
Does the S200 cylinder require a sleeve for installation?
Resolution:
The S-Series and S200-Series outside keyed spindle was redesigned in September 2008. For locks manufactured BEFORE September 2008 The S and S200 lever cylinders required cy...:
Can the AL locks be ordered to accept Corbin Russwin core?
Resolution:
The AL lock can not be ordered to accept any competitor full size core. The ND lock should be used in these applications.:
How to remove a double cylinder deadbolt?
Resolution:
Schlage and Falcon double cylinder deadbolts have concealed screws to prevent tampering. The two methods used to conceal the thru-bolts are using screw caps or a faceplate. Use the below instructio...:
Are ND locks available in 629 or 630 finishes?
Resolution:
The AL and ND locks are not available in any stainless steel finishes. The only option is either the 626 satin chrome or 625 bright chrome.:
What is the replacement for the Locknetics 9100 series electric strike?
Resolution:
The Locknetics 9100 series electric strikes are replaced with Von Duprin 6211 and 6210 electric strikes. The 6211 is used if the frame is being replaced. The 6210 is for ...:
Why does the lever on my T lock lever droop?
Resolution:
Issue: One or both levers don't stay horizontal and droop down. Facts: Falcon T series locks in a high use application. Cause: Weak or broken springs within t...:
What replaced the A700-009 driver?
Resolution:
The A700-009 driver was obsoleted August 2005 and was replaced with the A700-039 driver and A700-041 finished cap.:
What is the new option for the old 873-AC board?
Resolution:
When the new PS900 series power supplies were created we did not pursue a version of these option boards. Need to discuss the specific hardware they are using and requirements to determine the app...:
Why does my AD or CO series lock unlock when the lever is raised?
Resolution:
Installers have reported that their AD-CO Series cylindrical or mortise locks will unlock whenever the outside lever is lifted. This will occur if the outside spindle (square post) is install...:
What replaced the D400 series or the D800 series?
Resolution:
Part compatibility (Old vs new): With the exception of the cylinder, most of the parts are neither backward nor forward compatible. This includes the deadbolt. The cylinder mechanism for al...:
What is the part number for T lock tailpiece used with a conventional cylinder?
Resolution:
Refer to Table 1 for a list of T lock tailpieces for conventional cylinders. Table 2 shows IC tailpieces. Table 1: T lock conventional tailpieces Table 2: T lock IC tailpieces:
Which conventional cylinder cam is used with an Adams Rite MS series lock?
Resolution:
L583-446; Schlage Adams Rite MS modular cam used on 1 1/8", 1 3/8" and 1 5/8" cylinders L583-447; Schlage Adams Rite MS modular cam used on 1 1/4", 1 1/2" and 1 3/4" cylinders B502-944; Sch...:
Why can't I get my JD YA6 cylinder to install into an AD-Series lock?
Resolution:
The JD YA6 tailpiece is intentionally designed such that the tailpiece cannot be installed at the same time as the cylinder. Interchangeable cylinders assume that the lever and taipiece is i...:
I can not remove the key from the cylinder on my BE365 deadbolt lock.
Resolution:
After rotating the key to unlock the lock, you must return the key to its normal position to remove it. :
Can the wafer cylinder in an A lock be replaced with a standard cylinder?
Resolution:
The chassis needs to be replaced.:
Why can't a new spring cage or driver be installed on an older AL lock?
Resolution:
In 2002 the Schlage AL-Series underwent a design change that affected the spring cage, driver, and plastic insert. Spring cage and driver replacements for AL locks manufactured before this design ...:
What drains the AA batteries on an CO-Series lock?
Resolution:
Causes for AA battery drain in CO-Series LOCKS - Possible Cause Fix/Corrective Actions One of the four AA batteries was inserted reversed and the reserved battery drains the other batteries. ...:
What drains the AA batteries on an AD-Series lock?
Resolution:
Causes for AA battery drain in AD-Series LOCKS Possible Cause Fix/Corrective Action 1) One the four (or eight) AA was inserted reversed and the rese...:
What is the part number for the lever return spring for the MA lock?
Resolution:
Lever assemblies part numbers are found in the Pricebook. Note they are handed.:
What backsets are available on Schlage and Falcon locks?
Resolution:
SCHLAGE locks are available with the following backsets: Lock Series Lock Type ...:
What other locks can the blue lever removal tool 24002693 be used with?
Resolution:
On August 15, 2012 Schlage began shipping a new, more ergonomic, lever removal tool to coincide with Phase 1 of the ND-Series improvement project. This tool can be used for Schlage ND-Series ...:
Can I put a Schlage Key-In-Lever cylinder into a Falcon D100 or D200 lock?
Resolution:
For a Schlage "C" keyway: Specify "CP6" as the cylinder suffix when ordering D100 or D200 locks (All other Schlage keyways are not available).:
What is the part number for the Schlage cylinder to work in a Falcon T lock?
Resolution:
Schlage offers Falcon Retrofit cylinders to fit many of Falcon's locks. Table 1 below contains part number for T series locks. Table 1 - Falcon retrofit cylinders :
Do we have a Schlage conventional retrofit cylinder for Yale locks?
Resolution:
Standard Schlage cylinders will not fit in Yale locks, but Schlage does offer special retrofit cylinder that, when ordered, can fit into specific Yale locks. See below for retrofit options. ...:
Can the 4630/4640 cylinder only be replaced?
Resolution:
The 4040(XP) door closer can be used as a temporary replacement in a 4630/4640 operator to provide manual control of the door while the 4630/4640 closer cylinder is being repaired or a replacement ...:
What is the low battery threshold for the AD and CO Locks?
Resolution:
CO200 & CO250 Disable coin cell Nuisance delay and blink, With CO.A.7 and SUS 4.10.2 or newer for CO200 and CO250, you can use the SUS/HHD, under Lock Properties, Edit, to de-select, DISABLE, t...:
What took place of the CM 993 lock?
Resolution:
The Von Duprin CM993 Computer Managed trim was used with 98/99 series exit device and is no longer available. There is not a direct replacement for CM993 trim. AD200/400-993 series are the clo...: