changing cylinders in an AL Lockset

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Refer to table 1 for the list of Schlage AL-Series cylinders.     AL-Series Cylinder Reference Table    Function  Cylinder Mechanism   Complete Cylinder   Non-Hotel Functions  ...
The new AL FSIC driver part number is A700-052.  This driver snaps onto the back of the core similar to the ND, as opposed to it being assembled into the lock chassis with a retaining ring.  Th...
The AL lock can not be ordered to accept any competitor full size core.  The ND lock should be used in these applications.
Indicator not extended Indicator extended
The indicator on a cylindrical hotel lock is a small pin that projects outward from the face of the cylinder plug (Figure 1) when the inside push button is depressed.  When this pin is pr...
When you want to periodically disable and block access to a certain room in a building or an entrance door, that’s when you would need to use a Lockout Cylinder. See full document.
On ND locks manufactured on or after January 30, 2017 only the SFIC lever and SFIC driver are needed to convert the lock from Full Size conventional (PD) or Full Size IC (JD, RD, TD) prep to S...
On ND locks manufactured prior to January 30, 2017, the lever, spring cage and tailpiece needed to be replaced with the SFIC lever, SFIC spring cage and the SFIC driver . N123-056 - Outside sp...
Schlage has conversion kits to convert the classroom L/LV9070 to the classroom security L/LV9071 and the classroom holdback L/LV9076 to the classroom security holdback L/LV9077.  The...
The 09-900 mortise cylinder thumbturn has three handing options: right hand, left hand, and non-handed.  Handing of the cylinder is done by a check ball and spring placed in the housing a...
Also applies to the 09-900 XL12-196 mortise cylinder coin turn.
Changing the plunger assembly on the AL-Series requires disassembling the chassis.  Refer to Plunger Assembly Instructions for guidance.
This is available, specify 41-005 for an extension link that is used with a 2 3/8" latch to effectively make a 5" backset.
The AL series product line does not use any parts that requires prior knowledge of the door handing.  
The AL-Series has four distinguishable parts that can help in lock identification.     1.   The AL-Series will have a castle nut holding the chassis on the ...
The AL lock is a Grade 2 lock ANSI/BHMA Certified A156.2-2003, Series 4000, Grade 2, UL Listed for 3-hour fire door.
The AL series lock fits up to 1 7/8” door thickness out of box.
AL-Series and discontinued D Lever-Series locks use castle nuts to hold the chassis to the spring cages and to keep the chassis positioned in the door. This causes confusion at times when the lock ...
The small format core throw member for the AL locks is C604-381.
You can not install the S lever onto an AL lock.  The AL and S lever trim is not compatible with each other.
The AL and A trim is not compatible with each other.
The standard door range for an AL lock is 1 3/8" to 1 7/8".  Using the supplied instruction sheet, align the springcage post to desired door thickness by adjusting the outside castle nut. See inst...
CO-100 now allows the PIN code length to be changed manually.  Each CO100 has a label that indicates its firmware revision.  Firmware revision 2.5.0 or higher support these...
CO-100 PIN length can range from 3 digits to 6 digits with firmware version 2.5.0 and higher.
Procedure to change PIN length: 1. Press {programming code (default is 97531)} then {*}.2. Press {99} then {*}, to enter Special Function Length Menu.3. Press {4} then {*}, to enter Pin Length M...
CO-100 now has NEW lock status reporting capabilities. Battery status, firmware version, hardware version and PCB serial number. See instructions below for these status menus.
The process to change the Credential Reader on an AD-Series lock is as follows: Note: To ensure firmware compatibility of the lock and reader, it is important that the firmware in the LOCK and the...
On power-up the CO-Series locksets will provide 5 quick RED Schlage Button flashes and 5 quick beeps to indicate that the electronics (credential reader) has been changed.  In order to recover...
When/If the electronics (Credential Reader) changed on a CO-Series lockset, the lock will respond with 3 RED Schlage button flashes and 3 beeps for any key press or credential presentation.&nb...
CO Reader Modules cannot be replaced by Reader Modules with a different credential type; for example, a magnetic swipe credential reader cannot be replaced with a proximity credential rea...
A Credential Reader MAY be replaced with another Credential Reader of the same type; however, a Factory Default Reset must be performed before the lock will function properly.
Once a user changes the SUS coupling password , the previous SUS coupling password is also saved by the SUS program; this allows the user to update multiple locks with a new Coupling Password witho...
The Coupling Password update is automatic; whenever the Schlage Utility Software, with a new Coupling Password connects with a device, the Schlage Utility Software will automatically update its old...
The internal process to couple a device with new SUS password is described as follows: the SUS first tries to couple with the current password.  If that fails, the SUS tries to couple with the prev...
To verify that the device/lock is coupled; click on the SUS device options-> Couple HHD to device , a message will pop up confirming that the device is already coupled.  
After updating the SUS coupling password, subsequent HHD’s will need the new coupling password entered before they can update any information in the lock, once the HHD has the correct coupling pass...
Re-classing is the process by which an AD-Series device is able to change its lock type. The AD-Series has a modular architecture and a major benefit of this type of architecture is that it allows ...
The AL and ND locks are not available in any stainless steel finishes.  The only option is either the 626 satin chrome or 625 bright chrome.
Standard and Full Size I/C mortise cylinders on the L9485 and L9486, Hotel or Restroom Locks, use the concept of a ward ring to lock out all change keys once the deadbolt is thrown. Instead of a fu...
HANDINGA stop ring is installed on the right side for right hand operation and on the left side for left hand operation.  Right hand shown below.
A modular cylinder's length is determined by 4 basic parts; a cam screw, cam, plug extension, and a back housing.  Most of these parts are used in more than one cylinder length and...
The easiest method to obtain an AL lock for a 2" door is to specify a 2" thick door when ordering.  
Part required by function:2 each A700-043 driver & A700-034** lever insert in addition to the chassis parts below:AL10S – 2 hubs A700-028AL25D – 2 hubs 1 A700-028 (inside), 1 A700-030 (outside)...
There was a design change in 2001 for the driver and lever insert on the AL for SFIC products.  Changing the driver and/or lever insert on locks manufactured prior to 2001 will requi...
 The SFIC lever insert part number prior to 2001 was the A700-022.
See descriptions for the 09-992 thru 09-997 parts kits for modular mortise cylinders.  The 09-998 is a kit for a rim cylinder.      
In 2002 the Schlage AL-Series underwent a design change that affected the spring cage, driver, and plastic insert.  Spring cage and driver replacements for AL locks manufactured before this design ...
The Von Duprin 7500 mortise lock body ships in the NL mode.  Either the function of 7500 lock body has not been changed to the Classroom function or the NL Drive screw is not all the way down. Step...
  Tips for changing the function: The NL Drive screw will not be visible when lock body is set to Classroom function There is locktite on the screw that makes it seem like its turned down enou...
The castlenut wrench material was changed from steel to a very strong polymer.  The new part number is 40-017.
Schlage offers the AL170 single dummy trim, but for applications where a double dummy is needed you can install two AL170 dummy trims back-to-back.  Each AL170 is shipped with a threaded rod (part ...
The Schlage AL-Series SFIC locks require one (1) small format spacer (D500-000) for 7-pin cores and two (2) small format spacers for 6-pin cores.  When these spacers are not ins...
The lever may be missing the slot feature for the core locking lug.  Verify slot is in place.
Order the M204-198 thru-bolt jig, see Figure 1. Figure 1: M204-198 thru bolt jig The 40-080 was the old Schlage jig. The 030736-000-70 was the old Falcon jig.  When the jig changed to...
Warranty Statement3 Year Limited Mechanical Warranty and 1-Year Limited Electromechanical Warranty - Additional warranties listed below The provisions of these limited warranties do not apply to P...
Installers have reported that their AD-CO Series cylindrical or mortise locks will unlock whenever the outside lever is lifted.    This will occur if the outside spindle (square post) is install...
A lock specified by a cylinder suffix BDC will be supplied with a disposable small format construction core, see Figure 1 below.  There is no metal key but instead the BDC cylinder has a ...
A small format disposable core is used as a SFIC construction core that is for low security applications and can be thrown in the waste bin after use.
ND -series locks manufactured on or after January 30, 2017 use the following spring cages:Outside - N523-218 - For ALL cylinder options except for JD-YA6, JD-YA7 and JD-MEDInside - N523-222 -...
ND-series locks manufactured before January 30, 2017 used the following spring cages:
Click here for a list of available Schlage cams comparable to the Sargent 13-0660.
L9485:  Latchbolt retracted by key outside or by knob/lever inside. Outside knob/lever always fixed. Deadbolt thrown or retracted by inside thumbturn.  When deadbolt is thrown, all keys become ino...
The Schlage L-Series uses a clover leaf cam with the exception of the L9060 outside cylinder which uses a straight cam. The cam part number will depend on the type of mortise cylinder, keyway (for ...
The Falcon MA-Series requires a different cam for keyed functions than its predecessor the Falcon M-Series.
 
 
The full size interchangeable cores or FSIC from Schlage.
The Schlage B and BD cylinder suffixes designate less small format interchangeable core (SFIC) cylinder prep for the lock. Any SFIC, 6-pin or 7-pin, can be inserted into the lock and will operate t...
Schlage now offers modular style cams to operate the Falcon MA locks.  The following part numbers are cams for all MA locks (except the MA381): L583-638 for 1-1/8", 1-3/8", 1-5/8" length cylin...
Price Book 72A List Price $8.10
The 7500 mortise lock should be configured for NL function as shipped not as Classroom. See figure 4-3 in E996L instructions.
Falcon replaced its deadbolt offering in 2008 with the D100 and D200 series.  The D800 Grade 2 deadbolt was replaced by the D200 and the D400 Grade 1 deadbolt was replaced by the D100.   The new bo...
  Part compatibility (Old vs new): With the exception of the cylinder, most of the parts are neither backward nor forward compatible.  This includes the deadbolt. The cylinder mechanism for al...
Falcon D series deadbolts will not accept Schlage Key-in-lever cylinders. The faceplate plug hole is smaller in diameter than the Schlage plug and does not fit flush when i...
For a Schlage "C"  keyway:  Specify "CP6" as the cylinder suffix when ordering  D100 or D200 locks (All other Schlage keyways are not available).
The Schlage ND is shipped with a driver/tailpiece when ordered with a LD, BD, or JD suffix.
L583-446; Schlage Adams Rite MS modular cam used on 1 1/8", 1 3/8" and 1 5/8" cylinders    L583-447; Schlage Adams Rite MS modular cam used on 1 1/4", 1 1/2" and 1 3/4" cylinders  B502-944; Sch...
Schlage offers Falcon Retrofit cylinders to fit many of Falcon's locks.  Table 1 below contains part number for T series locks.  Table 1 - Falcon retrofit cylinders  
The S-Series and S200-Series outside keyed spindle was redesigned in September 2008.   For locks manufactured BEFORE September 2008    The S and S200 lever cylinders required cy...
The Primus cylinders are not designed to fit into the F locks.  They are too long and the tailpiece is oriented differently.
Putting a standard non-hotel cylinder in a L9485 or L9486 will change the operation of the lock to the L9480, storeroom lock with deadbolt.
The JD YA6 tailpiece is intentionally designed such that the tailpiece cannot be installed at the same time as the cylinder.  Interchangeable cylinders assume that the lever and taipiece is in...
See the JD Yale Lever installation instruction HERE
See Table below for part numbers:  
Schlage and Falcon double cylinder deadbolts have concealed screws to prevent tampering. The two methods used to conceal the thru-bolts are using screw caps or a faceplate. Use the below instructio...
The ND85/AL85/A85 hotel lock is only available in a conventional Key-in-Lever cylinder.  Interchangeable core and Primus are not available with this function. 
A Primus Hotel cylinder (as well as an IC hotel cylinder) is not possible because there isn't enough room inside the cylinder for all of the required components. 
Key in lever Falcon cylinders do not work in Schlage locks.  The cylinders may fit, but there are no specific tailpieces created to operate any Schlage lock. SFIC SFIC is universal so Falcon and...
   Hotel cylinder in L9000 As long as the correct cam is used (Schlage clover), a Falcon Hotel cylinder will properly function in an L9486 hotel lock.
See table below for part numbers. Table 1: 09-900 part number variations
ND-Series Cylinder Reference Table Function Door Thickness Cylinder Mechanism Complete Cylinder Non-Hotel Functions Standard Conventional 23-065 Primus 20-765 Pri...
After rotating  the key to unlock the lock, you must return the key to its normal position to remove it. 
Core, Lock
The following list of cylinders were not affected by the change to modular cylinder:    09-900, 09-904, 09-905, 09-907 mortise cylinder turnsSmall format interchangeab...
Medeco does offer a key-in-lever cylinder to fit the Schlage ND.You will need to contact Medeco for the cylinderSpecify a key-in-lever cylinder to fit the Schlage ND lock.They will supply a cylinde...
Conventional Cylinders - A conventional cylinder is one that requires some breakdown of the lock in order to be removed. These are the most commonly used cylinders sometimes called key-in-lever...
SCHLAGE locks are available with the following backsets: Lock Series Lock Type                 ...
The rose measures 3-7/16" diameter.
-On the AD series offline locks only you can change the lock function from Classroom/Storeroom to a Privacy, office or apartment function out in the field. - This is done via the HHD/SUS using...
The following application information apply to the 5100 electric strike: Can only be used on a single door with a cylindrical lock Can not be used on a pair of doors Can not be used on a mullion
ND-series locks manufactured on or after January 30, 2017 use a different levers for cylinders and push/push-to-turn buttons.03-230 - Closed03-231 - Privacy & Cylinder- Schlage KIL (P,L)03-232 ...
ND-series locks manufactured prior to January 30, 2017:03-030 - Closed03-031 - Privacy, Cylinder- Schlage KIL (P,L) & Push or Push & Turn Button03-032 - Schlage FSIC 03- 000 - Schlage ...
Only the Schlage ND-Series can be prepped to accept non-Schlage cores. All designs are supplied with the appropriate tailpiece Non-Schlage cores are NOT included Lever designs available vary d...
Typically for a 1-3/4" door you would use a 1-1/4" cylinder.  Use the Table in the Pricebook for a reference:  
Refer to Table 1 for a list of T lock tailpieces for conventional cylinders.  Table 2 shows IC tailpieces. Table 1: T lock conventional tailpieces Table 2: T lock IC tailpieces
The B520-698 cam was designed for a Schlage IC mortise cylinder (see Figure 1) to operate a Falcon MA lock, all functions except the MA381.  There is no Schlage cylinder option ...
The Sargent cams listed below work for all applications except 16 inside and 50 outside.  The equivalent Sargent cam is the 13-0660. Use the B520-736 for modular cylinder lengths of 1 1/8",...
Standard Schlage cylinders will not fit in Yale locks, but Schlage does offer special retrofit cylinder that, when ordered, can fit into specific Yale locks.  See below for retrofit options.  ...
Unless otherwise specified on an order, the cam supplied on Falcon mortise cylinders will be the following: Non-IC mortise cylinder is the 5622-STD. IC mortise cylinder is the 5622-IC. Related...
Cams for other applications may be specified with no additional charge, see pricebook.
To remove the knob:  Turn key 45 degrees clockwise Push in catch push pin and pull off knob  
*The older wafer style locks did not use a knob catch.  The chassis must be disassembled before the knob can be removed because it uses the wafer lock chassis spindle.
Inside cylinder locks and unlocks the outside trim, such as thumb piece, knob or lever.  Outside cylinder functions as an NL when inside cylinder locks the outside trim.Double cylinder fe...
Only 6 pin cylinders are available. 
Schlage does not offer the B250 with Primus and it cannot be ordered less cylinder.  It is possible to install a Primus cylinder as a Primus cylinder will fit into a B250 housing as long as it wa...
Check the following: Debris in the cylinder The cylinder cap could be too loose Incorrect pinning of the cylinder The cylinder plug is not returned to the neutral position with the cylinder s...
The 30-001 is a conventional mortise cylinder with a clover cam, compression ring and spring for use on rose trim. For use with the L9000 mortise locks except for the L9060 outside cylinder.
Part numbers for Schlage and Falcon cylinders for Von Duprin devices are listed below. (KIL = Key In Lock) SCHLAGE   Mortise Rim KIL ...
FALCON   Mortise Rim KIL Conventional 986 x #4 cam 951 A23165-02 Small Format Housing C987...
If unclear whether mortise, rim, or key-in-lever is needed, reference links below to determine what cylinder type is needed.  In order to determine cylinder type needed,  you must first k...
The Levon lever was created to initially satisfy the ADA requirements for locks, but it is too small to fit a cylinder.  The equivalent to the Levon lever on our other products is the Rhodes and Sa...
The 98/99 rim device can be converted to double cylinder 98-2 or 99-2. Double cylinder features an inside key cylinder which locks or unlocks the outside trim (Classroom Function) and an outside c...
The rim cylinder with thumbturn, XB11-979 (Figure 1) was designed to be installed on the inside head of the Von Duprin 98/99–2 double cylinder exit devices, see Figure 1. The rim cylinder with...
The 98/99 rim device can be converted to double cylinder 98-2 or 99-2. Double cylinder features an inside key cylinder which locks or unlocks the outside trim (Classroom Function) and an outside...